Sree Santhosh Garments
9B, MGR Nagar, PN Road,
Tirupur - 641 602. Tamilnadu, India.
Tel : 91 421 4254333 | +91 98942 11333
Email : vinoth@sreesanthosh.com
vinoth@sreesanthosh.net
Infrastructure
Domestically grown cotton are
processed by state-of-the-art machinery
into fine quality cotton yarn.
For the recovery and reuse of salt and water, we have planted multi-effect evaporator and crystallizer to achieve zero liquid effluent discharge. There are primary, secondary and tertiary effluent treatment plants which uses the reverse osmosis systems to re-cycle water.
Cotton plucking
Cotton picking is the preliminary process where cotton is harvested after months of planting, cultivating and tendering; then moved from the fields to the mill. Our garments are out of organic cotton that is grown from non-GMO seeds without the use of toxic and persistent pesticides and fertilizers.
Our cotton is naturally farmed to ensure healthy soil, increased biodiversity and reduced fibre’s water footprint. Cotton picking process that we follow makes sure that the cotton is not harvested too soon, not disrupting maturation and there by maintaining the fibre quality Since our cotton is handpicked and not machine harvested, we boast that the fibre that we use are intact without waste and thus bringing out a softer garment material for long-lasting usage.
Our cotton is naturally farmed to ensure healthy soil, increased biodiversity and reduced fibre’s water footprint. Cotton picking process that we follow makes sure that the cotton is not harvested too soon, not disrupting maturation and there by maintaining the fibre quality Since our cotton is handpicked and not machine harvested, we boast that the fibre that we use are intact without waste and thus bringing out a softer garment material for long-lasting usage.
Cotton laying
The harvested cotton is then carefully taken through various process like cleaning, blending, mixing, carding, combing, drawing and is laid in batches to enable this raw fibre to move on to the next process which is spinning.
Spinning
A leading textile division equipped with state-of-the-art machinery,
including over 21,000 latest spindles. We take pride in our world-class
production facilities, from the Blow room to winding, enabling us to deliver
exceptional quality yarn. With a production capacity of 14 tons per day and
a range from 16’s to 44’s Count, we cater to diverse customer needs. We
prioritize sustainability, implementing eco-friendly practices throughout
our operations to ensure a greener and more responsible textile industry.
Finished cone
The yarn comes out of the spinning process in bundles of cone shaped yarn. These are then batched to move this to the next knitting unit.
Knitting
Our Knitting Unit boasts cutting-edge jacquard, flat, and circular machines, ensuring top-notch quality and versatility. From Jersey to rib, we offer a wide range of outputs to meet diverse demands. With a production capacity of 14 tons of knitted grey fabric, we cater to various industry needs. Our dedicated research unit constantly explores the latest fashion trends, infusing sustainability into our garments.
Collar making unit
Our knitting unit is responsible for collar knitting and Yarn dye knitting. The collars are engineered and goes through a fusion process which determines the type and quality of fabrics involved in this fusion.
Dyeing
Our Eco-Friendly Dyeing Unit is equipped with a Zero Liquid Discharge plant, emphasizing our commitment to sustainable practices. We recycle and reuse water, minimizing environmental impact. With a dyeing capacity of more than 24 tons per day ready to cut fabric. we deliver exceptional quality while maintaining eco-conscious operations.
Zero liquid discharge
For the recovery and reuse of salt and water, we have planted multi-effect evaporator and crystallizer to achieve zero liquid effluent discharge. There are primary, secondary and tertiary effluent treatment plants which uses the reverse osmosis systems to re-cycle water.
Cutting
In our Fabric Finishing, Cutting, and Washing department, we offer a range of high-quality services from peach finishing and chemical washing to brushing and stenter finishing. Our washing techniques, including silicon, satin, bio, and faded wash, are designed to minimize environmental impact. With capacities of more than 55,000 cut pieces per day, our cutting and laying operations combine innovative design and style with the latest CAD systems. At our facility, we strive to deliver exceptional results while maintaining a strong commitment to sustainability and responsible manufacturing practices.
Inhouse Laboratory Process
- Dimentional Stability To Washing
- Colour Fastness To Laundring
- Colour Fastness To Crocking
- Spirality
- Appearance After Washing
- Mass Per Unit Area(Gsm)
- Attachement Strength (Poppers, Buttons,bow, Drawcard Etc)
In house fabric & Garment testing
The fabrics are taken into a testing process to check the colour shading, colour fastness check, symmetry check, size fitting check, adhesive checks, fabric weight tests to ensure the quality of the fabric that we produce.
Printing
Our Printing division offers a versatile range of ztechniques using two manual table top, 8-color and 12-color automatic machines. With a production capacity of 18,000 pieces per day and 1,500 pieces per day for digital printing, we cater to various requirements. Embracing sustainability, we prioritize eco-friendly practices in our printing processes. Our extensive range includes pigment, non-PVC, CMYK, discharge, photo, PU, silicone HD, and more. From embossing and flocking to digital and HD prints, we offer a wide array of sustainable options. Our commitment to sustainability extends to materials such as leather applique, satin applique, and all types of vinyl and reflective prints. Together, let’s create vibrant designs with minimal environmental impact.
Embroidery
Our Embroidery division is powered by cutting-edge Japanese technology 4 Barudan Machines, enabling us to deliver exceptional craftsmanship. With a production capacity of 10,000 pieces per day, we cater to high-volume orders without compromising quality. Our embroidery offerings include Chanielle emb, Tuft emb, and Turo color sequence, adding unique textures and designs to garments.
Garment washing
Our garments move through the garment washing process to enhance the outlook, size, comfort and fashion and the effects of which is seen in our finished garments.
Garment production unit
We are the key employer for most who look forward to work in a garment manufacturing industry. Our workforce is rapidly trained to upskill to pace up to the latest trends in every department. Our manufacturing units are equipped with European and Asian operated machinery operated by experienced personnel. All manufacturing units are hanging conveyors and have dust free environments. We have a capacity of 35000 of basic styles per day.
Quality and Parcel checking unit
The products are checked for quality in Quality Checking Unit. This unit is equipped with well training staff to process quick and qualified products. The garments are sent to the ironing section to make them look like the ones authentic of brands and qualified. The products are then packed with upmost care in our Parcel Unit and stored in carton box storage and then proceeded to Logistics Unit.
Wind farms and Solar plants
25 power generation wind mills have been installed till now and these generates 23 million units annually for our power needs. We make sure we grow harnessing nature and its properties and there by setting examples. Solar Plants are installed under skylights to help us in production of energy for production.
Other infrastructure
We have installed large plants to recycle waste water to a much usable water that is involved in production of garments. We use eco-friendly steam process for coal steaming during production. We have installed salt and water recycling plants for recovering and reusing salt and water to have a zero liquid discharge system. 98% of the water that we use for production is reusable. We make sure that 2% of solid waste is being treated through machine evaporator. Agitator thin film dryers are used to dry the garments and then sent out to the next unit for work. We use eco-friendly trims to make our garments look appealing and authentic of brand.
Garmenting
Measures
- Maximising natural light internally through large windows and skylights
- Prismatic panels installed under skylights for optimum dispersion.
- Reducing power consumption wherever possible
- Re-Cycling of waste water including sewage.
- Minimising carbon dioxide emissions
- Utilising cement paver blocks for driveways.
- Introducing natural greenery across all sites.
- Facilitating rain harvesting systems
- Installing LED lights in all production areas.
- Humidifying the working atmosphere instead of air-conditioning to provide comfortable working conditions with reduced power consumption
- Providing fully insulated Galvalume roofing for heat reflection.
- 100% Renewable Energy by Solar and Wind Mills.
- Sewing Capacity of more than 55,000 Pieces per day
Certifications
